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engineering

Posted Feb 6

Battery Test & Validation Engineer (High Voltage Packs & Modules)

at Heart Aerospace

Los Angeles, United StatesHybrid

Responsibilities

  • Lead the development and execution of comprehensive test plans and procedures for battery modules and high voltage battery packs designed for aerospace applications.
  • Collaborate closely with the design team to define DFMEA, test
  • requirements and ensure testability of new battery technologies and designs. Support the development of battery system qualification and certification plans.
  • Create and maintain system and sub-system Design Verification Plans and Reports (DVP&R). Draft and release test plans. Host Test Readiness Reviews.
  • Execute hands on testing for performance, life cycle, environmental, safety, mechanical (shock and vibe), thermal, electrical and homologation testing.
  • Design, build and integrate test fixtures, data acquisition systems, and control software to conduct accurate and repeatable testing.
  • Analyze test data, generate detailed reports, and present findings to cross-functional teams and leadership.
  • Identify failure modes, perform root cause analysis to enhance battery system performance and reliability.
  • Manage external testing labs and vendors as needed. You'll Bring These
  • responsibilities include but are not limited to:

Requirements

  • At Heart Aerospace we develop the ES-30, a regional hybrid-electric airplane with a capacity of 30 passengers, an electric zero-emission range of 200 km and an extended hybrid range of 400 km.
  • Heart is targeting type certification of the ES-30 by the end of the decade. Your mission
  • You will leverage your deep understanding of Test & Validation methodologies and approach to drive innovation and ensure the highest levels of performance, safety and reliability. Key
  • experience in battery testing and validation in high-reliability industries.
  • Understanding of battery electrochemistry, performance characteristics, and safety
  • experience in high voltage battery system testing and validation for lithium-ion batteries. •
  • Experience running battery testing equipment (e.g., cyclers, environmental chambers, safety test equipment) and data acquisition systems.
  • Proficiency in data acquisition and analysis tools (e.g., LabVIEW, MATLAB).
  • Strong problem-solving skills and the ability to perform root cause analysis.
  • Familiarity with high-voltage systems and safety protocols. You'll Bring These
  • experience in battery testing and validation, preferably within the aerospace, automotive, or other high-reliability industries.
  • Deep understanding of battery electrochemistry, performance characteristics, failure mechanisms, and safety
  • Familiarity with aerospace industry standards, regulatory requirements, qualification and certification processes. •
  • Experience with battery modeling and simulation.
  • Knowledge of battery management systems (BMS) and control algorithms. Education

Experience

  • Qualifications for Senior Battery Test & Validation Engineer: 5+ years of
  • Qualifications for Staff Battery Test & Validation Engineer: 8+ years of

Benefits

  • M.S. or Ph.D. in Chemical Engineering, Materials Science, Electrochemistry, or a related field. Base Pay Range: $140,000 — $216,000 USD

Additional details

  • In this role, you will be a key contributor to the development, testing, and optimization of advanced battery cells specifically designed for the demanding
  • requirements for lithium-ion batteries. Direct hands on
  • Highly efficiency with high-voltage systems and safety protocols. These

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