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engineering

Posted 3 hours ago

Manufacturing Engineer, Additive

at Astranis

San Francisco, United StatesOn-site

Responsibilities

  • Own additive metal by developing Astranis's Laser Bed Powder Fusion process from the ground up.
  • Own PEEK, ULTEM, and other engineered thermoplastic 3D printing processes.
  • Develop standard operating procedures for printer calibration and maintenance.
  • Develop process monitoring capability and print quality inspection criteria to ensure high print quality with minimal yield loss.
  • Develop qualification tests and standard coupons for printed part quality and as-printed material properties.
  • Write work instructions, work order templates, process specifications, and other build documents.
  • Troubleshoot non-conformances on the floor to determine a disposition, root cause, and drive corrective actions.
  • Design and implement lean systems for continuous improvement.
  • Own 5S activities throughout the additive manufacturing area. Requirements

Requirements

  • A successful candidate will apply knowledge of GD&T, 5-axis CNC machining, additive qualification processes, and CMM/ optical inspection to solve difficult problems in real time and drive improvements that directly impact our ability to get to space faster. Role
  • Assist in machining and programming operations as required for R&D and production.
  • Bachelor's degree in mechanical engineering, manufacturing engineering, physics, or equivalent technical degree.
  • experience in additive manufacturing, more specifically metal (Laser Bed Powder Fusion). •
  • Experience with explosive/combustible powder storage and handling best practices.
  • Familiarity with additive software (nTop, 3DXpert, Materialise Magics, Netfabbm Ansys Additivem Altair Inspire Print 3D, or equivalents) 1+ years of
  • experience in CNC machining, with exposure to complex machining centers (5-axis mills). •
  • Experience with 3D CAD software (Solidworks, Siemens NX, or similar).
  • Experience in writing technical documents.
  • Knowledge of different manufacturing process and their general quality capability. Mechanical design
  • experience including creating solid models and prints.
  • Masters degree in relevant STEM field, especially with applications in Additive Manufacturing. •
  • Experience with advanced post processing techniques such as annealing and Hot Isostatic Pressing. •
  • Experience with CAM software (Fusion 360, Mastercam, Siemens NX, or similar). Hands on
  • experience working as a Machinist programming and running 5-axis parts. •
  • Experience working with complex machining centers (mill/ turns, horizontals, multi-channel machines, and automated systems).

Experience

  • 2+ years of direct professional

Benefits

  • With five satellites on orbit and many more set to launch soon, the company is servicing a backlog of more than $1 billion of commercial contracts.
  • Astranis has raised over $750 million from some of the world’s best investors, from Andreessen Horowitz to Blackrock and Fidelity, and employs a team of 450 engineers and entrepreneurs.
  • Must be onsite 5 days a week. Bonus
  • Experience with MES/ MRP systems in a production environment. What we offer: All our positions offer a compensation package that includes equity and robust benefits.
  • Base pay is just one component of Astranis’s total rewards package.
  • Your compensation also includes a significant equity package via incentive stock options, high-quality company-subsidized healthcare, disability and life insurance, 401(k) retirement planning, flexible PTO, and free on-site catered meals.
  • Astranis pay ranges are informed and defined through professional-grade salary surveys and compensation data sources.
  • The actual base salary offered to a successful candidate will additionally be influenced by a variety of factors including experience, credentials & certifications, educational attainment, skill level requirements, and the level and scope of the position.
  • Base Salary $95,000 — $165,000 USD U.S.

Additional details

  • Astranis builds advanced satellites for high orbits, expanding humanity’s reach into the solar system.
  • Today, Astranis satellites provide dedicated, secure networks to highly-sophisticated customers across the globe— large enterprises, sovereign governments, and the US military.
  • Astranis is the preferred satellite communications partner for buyers with stringent
  • requirements for uptime, data security, network visibility, and customization.
  • Astranis designs, builds, and operates its satellites out of its 153,000 sq. ft. headquarters in Northern California, USA.
  • This role is our first Manufacturing Engineer focused on additive manufacturing and will be responsible for building Astranis's additive manufacturing capability from the ground up.
  • This Engineer owns the entire lifecycle of our additive components — from working closely with the mechanical engineering team to ensure parts are designed for manufacturability to developing production processes, tooling, and inspection procedures on the factory floor.
  • The Manufacturing Engineer is a highly cross-functional role requiring both technical and hands on skills to bridge the gap between design and production.
  • Work with design engineering to drive Design for Additive Manufacturing (DFAM), including participating in design reviews and assisting in tolerance stack up analysis.
  • Assist in designing and creating fixturing for production.

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